Meltblown filter media manufacturing
Our own polypropylene extrusion line in Newmarket, Ontario — the media behind every product we make, and raw rolls sold to manufacturers across North America.
The problem
Everyone sells filters. Almost nobody makes the media.
Meltblown is the performance layer of nearly every air filter — and most of the North American supply chain buys it overseas and hopes.
- Scarce domestic capacity — meltblown extrusion lines are rare in North America, so importing became the default, not a decision.
- Nobody tunes an import — a trader can quote a container; they can't move PFE, breathability or basis weight for your application.
- Batch drift — when the mill changes behind the broker, your product's performance changes with it and nobody tells you.
- Allocation risk — in every crisis, foreign media serves its home market first; 2020 proved it.
- No audit path — you can't walk the line that makes your most critical raw material.
- Container-sized minimums — small and mid-volume programs carry inventory they never wanted.
The media is the filter. Outsourcing it across an ocean means outsourcing the one thing your product is judged on.
How we fix it
Our own line, your specification
Extrusion in Newmarket
The line is ours and it's in Ontario — samples in days, production without an ocean in the schedule, and a floor you can actually visit.
Set to the order
PFE 95–99%, BFE 99%, fabric weight 25–35 gsm, standard rolls 175–280 mm — efficiency, weight and format tuned per order, custom included.
Held batch after batch
Third-party certified quality system and independent lab validation — batch 400 measures like batch 4.
By the roll or in a product
The same media feeds our finished filters and sorbents — or ships to you as raw rolls for your own line.
Where it goes
Built on this capability
- Meltblown filter media — the roll, specified
- HVAC filter media — MERV 8–13 from the same line
Send us the media spec.
Samples ship from Newmarket — run our rolls against what you import today.